山西臨汾鐵礦石破碎，單缸圓錐破碎機(jī)破碎選礦應(yīng)用項(xiàng)目

單缸圓錐破碎機(jī)，

一、項(xiàng)目背景與概況

山西臨汾素有"華夏好的都"的美譽(yù)，不僅是山西省重要的歷史文化名城，更是新型能源和工業(yè)建設(shè)的核心區(qū)域。該地區(qū)礦產(chǎn)資源豐富，其中鐵礦資源尤為突出，總儲(chǔ)量達(dá)4.2億噸，磁鐵礦儲(chǔ)量占比近50%，高品位富礦比例位居全省前列。

在這樣的資源優(yōu)勢(shì)背景下，位于臨汾市襄汾縣大鄧鄉(xiāng)的鐵礦石破碎選礦項(xiàng)目應(yīng)運(yùn)而生。該項(xiàng)目自2021年投入運(yùn)營以來，憑借先進(jìn)的工藝技術(shù)和智能化設(shè)備配置，已成為當(dāng)?shù)氐V山資源開發(fā)利用的標(biāo)桿性項(xiàng)目。生產(chǎn)線設(shè)計(jì)采用三段一閉路、多段磁選循環(huán)系統(tǒng)等創(chuàng)新工藝，實(shí)現(xiàn)了鐵礦石的好的破碎和精選，同時(shí)配套建設(shè)的建材生產(chǎn)線將尾礦資源化利用，開創(chuàng)了礦產(chǎn)品精深加工的新模式。
二、項(xiàng)目建設(shè)特點(diǎn)與技術(shù)創(chuàng)新

    智能化控制系統(tǒng)
    項(xiàng)目配備的現(xiàn)代化中控系統(tǒng)實(shí)現(xiàn)了全流程自動(dòng)化管理。通過實(shí)時(shí)監(jiān)測(cè)設(shè)備運(yùn)行狀態(tài)、產(chǎn)量數(shù)據(jù)和質(zhì)量指標(biāo)，系統(tǒng)可自動(dòng)調(diào)節(jié)設(shè)備參數(shù)，確保生產(chǎn)始終處于最佳狀態(tài)。數(shù)據(jù)顯示，該系統(tǒng)的應(yīng)用使生產(chǎn)線效率提升了18%，能耗降低了12%。

    環(huán)保節(jié)能設(shè)計(jì)
    項(xiàng)目采用全封閉式廠房布局和先進(jìn)的除塵系統(tǒng)，粉塵排放濃度控制在10mg/m³以下，遠(yuǎn)低于國家30mg/m³的標(biāo)準(zhǔn)要求。生產(chǎn)線布局遵循"最短距離、最小能耗"原則，物料輸送環(huán)節(jié)設(shè)置科學(xué)，有效降低了能源消耗。

    核心設(shè)備選型
    項(xiàng)目主體設(shè)備選用黎明重工生產(chǎn)的C6X系列顎式破碎機(jī)和HST單缸液壓圓錐破，構(gòu)成了完整的破碎處理系統(tǒng)：

    C6X125顎式破碎機(jī)：采用革命性的可拆裝無焊接結(jié)構(gòu)機(jī)架設(shè)計(jì)，維護(hù)便捷性提升40%。優(yōu)化的破碎腔型使其處理硬巖時(shí)效率提高25%以上。
    HST系列圓錐破：液壓潤滑一體化設(shè)計(jì)減少30%的維護(hù)時(shí)間。智能控制系統(tǒng)可實(shí)現(xiàn)"一鍵排料口調(diào)整"，大大提升了操作便捷性。

三、生產(chǎn)工藝流程解析

    原料處理階段
    井下開采的鐵礦石原礦（粒度≤700mm）通過重型板式給料機(jī)均勻輸送到粗碎工序。經(jīng)除土篩分后，原料進(jìn)入C6X顎式破碎機(jī)進(jìn)行初級(jí)破碎。

    中細(xì)碎環(huán)節(jié)
    粗碎后的物料通過皮帶輸送系統(tǒng)進(jìn)入由4臺(tái)HST單缸液壓圓錐破組成的中細(xì)碎工段。不同腔型的設(shè)備組合配置，實(shí)現(xiàn)梯級(jí)破碎，確保成品粒度均勻。

    分級(jí)選別系統(tǒng)

    破碎后的物料進(jìn)入S5X圓振動(dòng)篩進(jìn)行分級(jí)篩選，形成閉路循環(huán)。
    合格的0-10mm物料進(jìn)入多段磁選系統(tǒng)，通過強(qiáng)磁選工藝分離出高品質(zhì)鐵精粉。
    尾礦進(jìn)入專門的骨料加工線，生產(chǎn)建筑用砂石骨料。

    環(huán)保處理系統(tǒng)
    項(xiàng)目配套建設(shè)完善的除塵體系，采用"集塵罩+布袋除塵器"的組合工藝，粉塵捕集率超過98%。同時(shí)設(shè)置封閉式儲(chǔ)料棚和噴淋系統(tǒng)，實(shí)現(xiàn)全流程清潔生產(chǎn)。

四、項(xiàng)目運(yùn)營成效分析

    生產(chǎn)效率指標(biāo)

    鐵礦石破碎處理能力穩(wěn)定在500噸/小時(shí)
    鐵精粉精選效率達(dá)92%以上
    骨料生產(chǎn)線產(chǎn)能150噸/小時(shí)
    設(shè)備綜合運(yùn)轉(zhuǎn)率保持在95%以上

    經(jīng)濟(jì)效益表現(xiàn)

    項(xiàng)目投產(chǎn)后好的年即達(dá)產(chǎn)達(dá)標(biāo)
    資源綜合利用率提高至98%
    尾礦附加值提升30%
    能耗成本降低15%

    環(huán)保及社會(huì)效益

    每年減少尾礦堆存30萬噸
    節(jié)約新征土地50畝
    創(chuàng)造就業(yè)崗位80余個(gè)
    為地方財(cái)政貢獻(xiàn)稅費(fèi)超千萬元

五、技術(shù)創(chuàng)新亮點(diǎn)總結(jié)

    智能控制系統(tǒng)
    自主研發(fā)的更好控制系統(tǒng)實(shí)現(xiàn)四個(gè)"實(shí)時(shí)"：

    實(shí)時(shí)監(jiān)控：2000+數(shù)據(jù)采集點(diǎn)全覆蓋
    實(shí)時(shí)分析：大數(shù)據(jù)算法優(yōu)化工藝參數(shù)
    實(shí)時(shí)預(yù)警：提前3小時(shí)預(yù)測(cè)設(shè)備異常
    實(shí)時(shí)調(diào)整：自動(dòng)調(diào)節(jié)最佳工況參數(shù)

    節(jié)能降耗技術(shù)
    多項(xiàng)創(chuàng)新技術(shù)的應(yīng)用使項(xiàng)目能耗顯著降低：

    變頻技術(shù)的全面應(yīng)用
    循環(huán)水系統(tǒng)梯級(jí)利用
    好的電機(jī)選配
    智能照明控制系統(tǒng)

    資源綜合利用
    開創(chuàng)性的"鐵礦+建材"雙產(chǎn)品模式：

    主產(chǎn)品：高品質(zhì)鐵精粉
    副產(chǎn)品：符合國家標(biāo)準(zhǔn)的建筑骨料
    延伸產(chǎn)品：礦山復(fù)墾用土

未來將進(jìn)一步優(yōu)化工藝流程，引入5G、物聯(lián)網(wǎng)等新技術(shù)，打造"智慧礦山"升級(jí)版。通過技術(shù)創(chuàng)新和科學(xué)管理，該項(xiàng)目將繼續(xù)更好礦山行業(yè)向綠色化、智能化方向發(fā)展，為地方經(jīng)濟(jì)建設(shè)和礦山資源可持續(xù)開發(fā)作出更大貢獻(xiàn)。

Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.

LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.

The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.

LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.

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源自：http://m.iskandarindonesia.com/ 單缸圓錐破碎機(jī)